Industries Applications - Aerospace

Aircraft C Shape Frame (half)

• Model：GSF
• Material：Al 6061
• D32 copy milling cutter
• Removal rate：3,000 cc/min
• D20 end mill finishing
• 5-axis synchronized machining
  • Internal pocket wall
  • Inclined wall
  • Reinforce rib top surface

Aircraft Wing Rib

• Model：GSF
• Material：Al 6061
• Size：L1,225 x W625 x H55 mm
• Finished / row material ratio：84%
• High-efficiency machining of D63 copy milling cutter
• 5 axis synchronized finishing with D20 end mill
• Side fillet machining with horizontal orientation
• One setup, Total finish time：3hr.

Alumina Frame

• Model：SE
• Material：Al6061
• Size：L1,425 x W680 x H70 mm
• 24 m/min feedrate
• D25 end mill Equal TEA tool path
• High cutting depth 70mm. 2.8 times tool diameter-cutting depth ratio (D/Ap)
• Spindle speed : 10,500 rpm
• Feed rate : 24,000 mm/min
• Cutting capacity：1,00 cc/min-kW

Aircraft Floor Frame

• Model：GSF
• Material：Al 6061
• Size：L1,250 x W620 x H60 mm
• Finished /row material ratio：85%
• High-efficiency machining of D63 copy milling cutter
  • Ae50mm ; Ap20mm ;
  • Removal rate：5,000cc/min
• One setup, Total finish time：3.4hr.
• 5-axis synchronized machining

Aircraft Frame

• Model：SE
• Material：Al 6061
• Size：L1,255 x W480 x H85mm
• D32 copy milling cutter
• Ap: 10mm / Ae: 20mm
• Spindle speed : 12,000rpm
• Feed rate: 9,000mm/min
• Trochoidal cutting with copy mill tool
• High speed feed roughing
• Finishing thin walls with end mills

Aircraft H-Beam Frame

• Model：GSF
• Material：Al 6061
• Size：L1,200 x W180 x H72 mm
• Finished/row material ratio：96%
• Horizontal clamping, 2 face machining
• One setup finish all processing
• Total finish time：2.4hr
• 5-axis synchronized machining
• Minimum wall thickness：2.4mm

Aircraft Wing Rib

• Model：GSF
• Material：Al 6061
• Finished /material ratio：86%
• Horizontal clamping, 2 face machining
• One setup finish all processing
• High removal rate with copy mill tool
  • D32 tool
  • S18,000 rpm, F10,000mm/min
  • Ae24mm. Ap5mm
• 5-axis synchronized machining

Similar Compressor Case Verification Workpiece

• Model：GSF
• Material：Carbon steel
• Size：D600mm x H400mm
• 6 axes mill-turn & multi-task machine
• One-station machining
• High accuracy TCPM 0.04mm

Rough turning -Top surface

• Spindle Speed：100rpm
• Feed rate：0.35mm/rev
• Cutting depth：2mm

Finishing - Counterbored Hole

• Finish Tool：D16 end mill
• Spindle Speed：2,500rev/min
• Feed rate：4,500mm/min

S Cutting Test Workpiece

• Model：GSF/ ASM
• Material：Aluminum
• Size：210 x 290 x 180mm
• 5-axis synchronized machining
• Spindle speed : 10,500 rpm
• Feed rate : 4,000mm/min
• Contour Accuracy ±0.03 mm (ISO standard ±0.05mm)

Aerospace CFRP structure

• Model : ADM
• Material : CFRP
• Size：L1,060 x W120 x H90 mm
• 5 axis machining with 1 setup process
• 12,000 rpm High speed slotting process with 5 axis synchronized machining
• 18,000 rpm high speed drilling avoid delamination
• -10℃ Spiral tube cooler application, limited the cutting temperature.
• Dust collection system reducing dust pollution
• Machining time : 30min

Aerospace Nomex Honeycomb structure

• Model : UC
• Material : Nomes Honeycomb
• 6 axis ultrasonic machining
• 20,000Hz ultrasonic cutting with frequency tracing system
• Oriented ultrasonic blade cutting
• Rotated ultrasonic disc cutting
• Vacuum Table for workpiece clamping

Aerospace Aluminium Honeycomb structure

• Model : UC /GSF
• Material : Aluminium Honeycomb
• 5 axis ultrasonic machining
• 20,000Hz ultrasonic cutting with frequency tracing system
• Oriented ultrasonic blade cutting
• Rotated ultrasonic disc cutting
• Vacuum Table for workpiece clamping